PRODUCTS DETAILS
Products
Contact Us
|
15kw Falling Type Rubber Banbury Internal Mixer 1L Capacity Shear Rotor Type
| MOQ: | 1 set |
| Price: | $23500-$25000 |
| Standard Packaging: | Wooden cases |
| Payment Method: | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
Detail Information
Place of Origin
Guangdong,China
Brand Name
CFine
Certification
CE,ISO 9001
Model Number
CF-1L
Capacity:
1L
Motor Power:
15kw
Rotor Speed:
8-70 R/min
Speed Ratio:
1:1.24
Rotor Type:
Shear
Press Type:
Hydraulic
Discharge:
Falling
Temp Range:
Room Temp~250℃
Weight:
1100kg
Application:
EVA，Rubber，Hot Melt Glue Etc
Highlight:
Falling Type Banbury Internal Mixer
,Banbury Internal Mixer 1L
,Internal Rubber Mixer 15kw
Product Description
15kW Falling Type Internal Rubber Mixer with 1L Capacity and Shear Rotor
Custom High Efficiency Falling Type Internal Rubber Mixer
Product Overview
The 1L experimental internal mixer is designed for mixing, kneading, and dispersing various chemical raw materials including EVA, rubber, synthetic rubber, and hot melt adhesive. This equipment enables testing of experimental ratio formulas before scaling up to production lines. Built for durability and wear resistance, it ensures uniform material mixing and optimal physical property changes, making it ideal for small batch production, prototyping, laboratory research, and educational applications.
Technical Specifications
| Model | CF-1L | CF-5L | CF-15L | CF-75L |
|---|---|---|---|---|
| Capacity (L) | 1 | 5 | 15 | 75 |
| Motor Power (kW) | 15 | 37 | 45 | 160 |
| Rotor Speed (r/min) | 8-70 | 8-70 | 8-70 | 4-40 |
| Speed Ratio | 1:1.24 | 1:1.24 | 1:1.24 | 1:1.23 |
| Rotor Type | Shear | |||
| Press Type | Hydraulic | |||
| Discharge | Falling | |||
| Temperature Range (°C) | Room Temp ~ 250°C | |||
| Weight (kg) | 1100 | 2500 | 4500 | 15000 |
| Application | EVA, Rubber, Hot Melt Glue, etc. | |||
Key Features
- Internal rubber mixer with film and wear-proof design, suitable for mixing and plasticizing raw materials including EVA rubber and hot melt glue, achieving excellent homogeneity and physical property changes
- Integrally machined rotors and edges provide strong carrying capacity
- All material-contact parts are manufactured from superior alloy steel for enhanced wear resistance, stability, corrosion resistance, and extended service life
- Advanced powder leakage-proof design with easy disassembly and replacement capabilities
- Hydraulic system ensures efficient material mixing
Working Principle
The internal mixer operates with two rotors rotating at specific speed ratios within the mixing chamber. Material is fed through the inlet and drawn into the roller gap where it undergoes squeezing and shearing by the rotors. After passing through the gap, the material impacts the sharp edge of the "W" shaped mixing chamber, dividing into two streams that flow along the front and rear chamber walls before returning to the rotor top. This closed-system process subjects materials to intense shearing and mixing under controlled pressure and temperature, ensuring optimal dispersion, plasticization, and formula effectiveness.
Mixing System
The "W" shaped mixing chamber features an "M" shaped lower pressure cover that creates a fully enclosed mixing space. The prismatic spiral-designed stirring blades eliminate dead angles, enabling thorough material shearing and dispersion to meet physical property requirements. The hollow-structured stirring blades are constructed from high-carbon steel with vacuum 72-hour deep nitriding heat treatment and hard chrome plating for increased hardness, ensuring superior strength, wear resistance, corrosion resistance, non-stick properties, and extended operational life.
Technical Advantages
- Advanced anti-leakage powder device utilizing mechanical shaft seal tightening technology with self-lubricating seal rings maintains compression and sealing during mixing, reducing wear and noise while improving cleaning, color changing, and disassembly efficiency
- Through-type heating system provides faster heating and more uniform temperature distribution with 50% higher efficiency compared to traditional heating plates, integrated with PLC program control system
- Complex tube-belt design in the mixing chamber interior ensures excellent heat exchange and precise temperature control, with water-cooled rotors preventing material sticking and enabling uniform dispersion
After-Sales Service
Non-consumable parts are guaranteed for one year during normal operation. We provide on-site installation guidance and long-term technical support. Electrical components and motors are sourced from premium Taiwan and international brands.
Recommended Products
