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45KW Banbury Internal Mixing Machine Hydraulic Press Type 15L Rubber Internal Mixer
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45KW Banbury Internal Mixing Machine Hydraulic Press Type 15L Rubber Internal Mixer
| MOQ: | 1 set |
| Price: | $50000-$55000 |
| Standard Packaging: | Wooden cases |
| Payment Method: | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
Detail Information
Place of Origin
Guangdong,China
Brand Name
CFine
Certification
CE,ISO 9001
Model Number
CF-15L
Capacity:
15L
Motor Power:
45KW
Rotor Speed:
8-70 R/min
Speed Ratio:
1:1.24
Rotor Type:
Shear
Press Type:
Hydraulic
Discharge:
Falling
Temp Range:
Room Temp~250℃
Weight:
4500KG
Application:
EVA，Rubber，Hot Melt Glue Etc
Highlight:
Banbury Internal Mixing Machine
,45KW Internal Mixing Machine
,15L Rubber Internal Mixer
Product Description
CFine 15L High Efficiency Falling Type Internal Rubber Mixer
The 15L internal mixer is a versatile piece of equipment designed for experimental mixing, kneading, and dispersing of chemical compounds including EVA, rubber, synthetic rubber, and hot melt adhesives. Test formulas prepared in this mixer can be seamlessly scaled to production processes. Its robust, wear-resistant construction ensures high efficiency, uniform material distribution, and reliable physical property improvements, making it ideal for laboratories, educational institutions, prototyping, and small-scale production applications.
Technical Specifications
| Model | CF-1L | CF-5L | CF-15L | CF-75L |
|---|---|---|---|---|
| Capacity | 1L | 5L | 15L | 75L |
| Motor Power | 15KW | 37KW | 45KW | 160KW |
| Rotor Speed | 8-70 R/MIN | 8-70 R/MIN | 8-70 R/MIN | 4-40 R/MIN |
| Speed Ratio | 1:1.24 | 1:1.24 | 1:1.24 | 1:1.23 |
| Rotor Type | Shear | |||
| Press Type | Hydraulic | |||
| Discharge | Falling | |||
| Temperature Range | Room Temperature to 250℃ | |||
| Weight | 1100KG | 2500KG | 4500KG | 15000KG |
| Application | EVA, Rubber, Hot Melt Glue, etc. | |||
Key Features
- Internal rubber mixer with film and wear-proof design, suitable for mixing and plasticizing raw materials including EVA rubber and hot melt glue, achieving excellent material homogeneity with superior physical property improvements
- Integrally machined rotors and edges providing exceptional carrying capacity and durability
- All material-contact components manufactured from premium alloy steel for enhanced wear resistance, stability, corrosion resistance, and extended service life
- Advanced powder leakage prevention design with easy disassembly and replacement capabilities
- Hydraulic operation system ensuring efficient and thorough material mixing
Working Principle
The internal mixer operates with two rotors rotating at specific speed ratios within the mixing chamber. Material is fed through the inlet and drawn into the roller gap where it undergoes compression and shearing action. After passing through the gap, the material impacts the sharp edge of the "W" shaped mixing chamber, dividing into two streams that flow along the front and rear chamber walls before returning to the rotor top. This continuous cycle creates a closed mixing environment where materials experience intense shearing and mixing under controlled pressure and temperature conditions, ensuring complete dispersion and plasticization for optimal formula performance.
Mixing System Design
The mixing chamber features a "W" shaped configuration with an "M" shaped lower pressure cover, creating a fully enclosed mixing space. The prismatic spiral stirring blades eliminate dead angles, enabling comprehensive material shearing and dispersion to meet stringent physical property requirements. The hollow blade structure, constructed from high-carbon steel, undergoes quenching, tempering, and 72-hour deep nitriding heat treatment with hard chrome plating to maximize hardness, ensuring superior strength, wear resistance, corrosion resistance, and extended operational lifespan.
Technical Advantages
- Advanced anti-leakage powder system utilizing mechanical shaft seal tightening technology with self-lubricating seal rings that maintain compression during operation, reducing wear, minimizing noise, and simplifying cleaning and color changes
- Through-type heating system providing 50% higher heating efficiency than traditional heating plates with more uniform temperature distribution, controlled by PLC programming
- Complex tube-belt internal chamber design for superior heat exchange and precise temperature control, complemented by water-cooled rotors that prevent material sticking and ensure uniform dispersion
After-Sales Service & Support
During normal operation, non-consumable components are guaranteed for one year. We provide comprehensive on-site installation guidance and ongoing technical support to ensure optimal performance and longevity of your equipment.
Note: Electrical components and motors are sourced from premium Taiwan and international brands to ensure reliability and performance.
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